Meridian Products Corporation provides assembly and sub-assembly services for customers seeking a manufacturing partner that can handle prototyping, tooling, and molding through to final assembly. Based in Dallas, Texas and certified to ISO 9001:2015 standards, Meridian supports projects across aerospace, automotive, medical, electronics, and consumer markets.
Our production approach delivers assemblies and sub-assemblies to customer specifications while reducing the need to manage multiple suppliers and manufacturing processes. Customers gain access to engineering, production, quality, and project management resources throughout the program.
Mechanical Assembly
Meridian provides mechanical assembly services including fixture fabrication for bonding operations. Our team evaluates application requirements and performance objectives when assembling components. We support both rigid structural bonding and flexible joining applications with materials suited to the demands of the finished product.
Ultra-Sonic Welding & Insertion
With years of hands-on experience, Meridian utilizes best practices in ultrasonic welding and insertion to optimize assembly. Our process involves the careful selection and setup of boosters, horns, and tips, along with thorough design evaluation of hole sizes and material compatibility.
These factors are assessed and integrated into the process upfront. Early planning helps reduce the risk of defects and supports consistent, repeatable weld quality.
Post Molding Machining
Meridian’s post-molding machining and tapping services transform molded components into production-ready parts. We also provide heat-shrink assembly for electronic cables following overmolding operations. Repeatability is central to this service; our Quality Management System is designed to maintain lot-to-lot consistency, with each part produced to the same standards and specifications.
Electro-Mechanical Assembly
For customers who require a turnkey process, Meridian’s electro-mechanical assembly services bring together the mechanical and electronic elements of an assembly. Electronic components are installed in accordance with documented processes, with quality checks performed at each assembly step. Extensive training and thorough documentation support every assembly line we operate. These measures help maintain mechanical and electronic performance in accordance with product requirements.
Conversion Processes
Not every component starts as an injection-molded part, and Meridian’s conversion processes accommodate that reality. For products outside the injection molding workflow, we offer services such as tubing cut-to-size, magnet insertion, and spring installation.
These capabilities allow us to take on a broader range of assemblies and deliver a more complete finished product to our customers.
Examples of Applications
Meridian’s assembly and sub-assembly services are flexible enough to serve a variety of product applications. Examples of work we’ve completed include:
- Cash management systems for retail and convenience stores
- Hospitality table skirting clips
- Musical instrument performance aids
- Electrical motor cable switch assemblies
- Tire cleaning tools
- Products for food gifting to enhance shipping integrity
- Products for automotive AC compressors to enhance shipping integrity
This breadth of experience reflects our ability to adapt our processes to meet the unique demands of each client, regardless of product complexity, volume, or industry.
Ready to Streamline Your Production?
Meridian Products Corporation is ready to put our expanded assembly capacity to work for you. Companies looking to reduce manufacturing costs, improve product consistency, or outsource production can rely on our team for end-to-end support. Support begins with design review and cost evaluation before production starts and continues through final inspection and assembly verification. Our expanded capacity means we can take on more projects across more industries and at varying volumes.
Request a quote today or contact our team to discuss how Meridian can put our expanded capacity to work for you.